藥品序列化

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藥品序列化

藥品包裝的序列化:從端到端的可靠生產線


Uhlmann產品組合包括為各種製藥廠商提供序列化系統。作為製藥行業的合作夥伴,我們按照法定要求配置包裝解決方案,確保防篡改供應鏈和防止產品仿冒。為此,我們結合一個防篡改標籤系統,例如使用一個防篡改的密封貼紙,用智能的OCR/OCV檢查系統,最優協調的列印技術,和篡改明顯的標記系統,為製藥廠商形成一個端到端的標記系統。根據需求的不同,可以使用Uhlmann序列化平台集成追蹤解決方案,以滿足藥物包序列化措施的需求。模組化平台作為簡潔的獨立站台式設計,具有完全自動的格式調整,是滿足當前序列化規範的理想。



Uhlmann序列化平台 USP
更全面、更具說服力
美國藥物供應鏈安全法案(DSCSA)規定,同一產品從最小銷售包裝到外箱上,需同時採用標識機器可讀取的載體(Barcode Object)及人眼可識別之資訊(Human Readable Interpretation,HRI Object),內容須包含一個符合FDA SNI(Serialized Numerical Identifiers)、序號、批號以及有效期限。所有數據都將存儲在烏爾曼內部追蹤數據資料庫內並串聯各級包裝產品,這保證了完整的供應鏈從生產到銷售的無縫追溯。

特點
提供全線自動化(Fully automatic line)及可集成(Aggregation)來自其他廠商前段包裝設備的方案
提供客製站台式的印刷檢測技術(Print and Verification)和防偽標籤(Tamper evidence)的應用
智能OCR/OCV檢測系統及協調印刷/標記系統應用
一級、二級、三級、四級包裝方案結合庫存及分配進程(泡殼片/藥瓶→紙盒→大紙箱→棧板)
從包裝線到IT系統的打印和序列化解決方案

技術規格
最大產量:300 盒/分
輸送帶速度:max. 60 米/分
最小紙盒尺寸 [A x B x H]:30 x 15 x 67 mm
最大紙盒尺寸 [A x B x H]:130 x 105 x 240 mm (300 盒/分)
紙盒重量:最大 300 g


Serialization of pharmaceutical packaging: for a reliable supply chain from end to end

The Uhlmann portfolio includes a wide variety of serialization systems for pharmaceutical manufacturers. As partner to the pharmaceutical industry, we configure packaging solutions in compliance with statutory requirements, ensuring a tamper-proof supply chain and protection against product counterfeiting. To this end, we combine a tamper-proof label system, such as the application of a tamper-evident seal, with intelligent OCR/OCV inspection systems, optimally coordinated printing technology, and tamper-evident marking systems to form an end-to-end marking system for pharmaceutical manufacturers. Depending on the requirement, tracking and tracing solutions can also be integrated using the Uhlmann Serialization Platform to cater for the short-term need of serialization measures for medicinal packs. The modular platform comes as a compact standalone unit with fully automated format adjustment and is ideal to meet current serialization specifications.

Uhlmann Serialization Platform USP

Ideal to meet current serialization requirements
The Uhlmann Serialization Platform is a compact, standalone unit with fully automated format adjustment. The modular platform, incorporating modules for printing, inspection, tamper-evident labeling, checkweighing, and top labeling, is ideal to meet current serialization requirements.

Highlights
Existing packaging lines – whether from Uhlmann or other suppliers – can be made fit for serialization avoiding longer downtimes
Modular design allows extension at all times
Fast, straightforward, and fully automated format adjustment
GMP-compliant machine design for easy maintenance and cleaning
Uhlmann TouchControl HMI: one operating panel for all functions – including camera and printer

Technical Data
Max. output: 300 cartons/min.
Belt speed:max. 60 m/min.
Minimum carton size [A x B x H]:30 x 15 x 67 mm
Max. carton size [A x B x H]:130 x 105 x 240 mm (300 cartons/min.)
Carton weight:max. 300 g

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瓶裝線 IBC 240

    最佳性能
    結合計數、包裝和標籤:IBC 240是固體製劑瓶裝產品連續式的生產系統。

特點
快速更換模具
自動進行模具預設定,簡化模具更換
連續性引導式藥瓶傳輸實現高生產力
100%數粒精度
最大程度保護操作員和產品

技術規格
最大產量: 240 瓶/分
最大計數速度:42,000 粒/分
藥瓶容積:30 - 950 cc
藥瓶直徑:35 - 100 mm
藥瓶高度:48 - 193 mm
適用藥瓶材料:HDPE, 玻璃
適用藥瓶形狀:圓形、橢圓形、矩形
適用固體製劑產品:藥片、膠囊
產品長度:2 - 30 mm
產品寬度/直徑:2 - 20 mm
數粒精度:100 %

Bottle line IBC 240
Performance at its best
Pharmaceutically compliant counting, packaging, and labeling: the IBC 240 is an end-to-end system for the non-stop packaging of tablets and capsules in bottles.

Highlights
Fast, tool-free format changeover
Automated format presetting for optimum format changeover without ramp-up and adjustment process
Highly productive with continuous guided motion bottle transport
100-percent counting accuracy with infrared counting system
Operator and product protection as completely enclosed system

Technical Data
Max. output:240 bottles/min.
Max. counting speed:42,000 products/min.
Bottle volume:30 - 950 cc
Bottle diameter:35 - 100 mm
Bottle height:48 - 193 mm
Processable bottle materials:HDPE, glass
Processable bottle shapes:round, rectangular, oval
Processable solid dose products:tablets, capsules
Product length:2 - 30 mm
Product width/diameter:2 - 20 mm
Counting accuracy:100 %